Product System Details

Product Name: RCD Safety & Security Door Systems

Unique Product Identifiers: RCD-SSD-RC3, RCD-SSD-RC4, RCD-SSD-RC5, RCD-SSD-CUSTOM

Intended Use: Security-rated door assemblies for applications requiring controlled access, forced entry resistance, or security performance in commercial, government, institutional, and specialist environments. Each system is customised to the specification of an individual client.

Security Classifications:

• EN 1627 Resistance Class 3 (Standard Commercial)
• EN 1627 Resistance Class 4 (Enhanced Security)
• EN 1627 Resistance Class 5 (High Security)
• Custom (as specified per project requirements)

Manufacturer Details

Standards & Building Code Compliance

Product Specifications

Hardware Components

• Hinges: Heavy-duty 304 Stainless Steel Ball Bearing Hinges. Minimum 3 per door. Security-rated for the specified RC class.
• Door Closer: Automatic door closer rated for the door weight and security class. Adjustable closing speed and latch action. Must interface with access control system where applicable.
• Locking: Mechanical: Multi-point locking systems for higher RC classes. Single-point mortice lock for RC3. All locks tested as part of the security classification.
• Locking: Electric: Electric strike (fail-safe or fail-secure per application), magnetic lock, or electric multi-point lock. Selection depends on egress requirements.
• Access Control Preparation: Card reader mounting, door position monitoring (reed switch), request-to-exit sensor, cable routing through frame.
• Handles/Lever Sets: Security-rated lever handles.
• Vision Panel Glazing: Safety glass per NZS 4223.3:2016. Security glazing rated to match the door's RC class. Manifestation markings between 800 mm and 1200 mm above floor level where required (NZS 4223.3:2016 clause 2.2).
• Intumescent & Smoke Seals: Required for fire-rated configurations.
• Weatherseals: Required for external applications.

Installation Requirements

Experienced Installation Required

Security doors must be installed by a competent installer experienced with security door systems, in accordance with manufacturer specifications. Installation quality directly affects security performance. We can provide installation with our experienced installation team.

Installation Standards

• Heavy-duty frame anchoring to surrounding structure using fixings appropriate to the wall construction (concrete, steel, timber framing). Fixing type, size, and spacing per manufacturer's framing guide for the specified security class.
• Structural opening prepared to manufacturer's framing guide dimensions with adequate structural support (lintel, header, jamb structure).
• Frame checked and shimmed for plumb, level, and square on all sides before final fixing.
• Maintain specified operational clearances between leaf and frame for correct locking engagement.
• All locking mechanisms tested for correct engagement at all locking points.
• Perimeter sealing: weathertightness (external doors), fire/smoke sealing (fire-rated doors).

Access Control Wiring

• Cable conduit and wiring installed per access control system requirements.
• End-to-end functional testing of all access control components.
• Where on an escape route: wire locking system to building fire alarm panel (NZS 4512:2021). Test fail-safe release on fire alarm activation. Verify re-lock on alarm reset.

Quality Assurance

• Full operational test of all locking points
• Door closer function test
• Access control operation test
• Fire alarm interface test (where applicable)
• Signage placement verification
• Installation certificate, as-built drawings, and handover documentation to building owner and consent authority
• For fire-rated configurations: installation must comply with NZS 4520:2010. Fire door installation declaration to be completed.

Maintenance Requirements

In accordance with NZ Building Code and manufacturer specifications. Security doors with fire rating or access control on a means of escape are specified systems (Building (Specified Systems, Change the Use, and Earthquake-prone Buildings) Regulations 2005, Schedule 1, clauses 3 and 15) requiring a building compliance schedule, an annual building warrant of fitness and IQP certification (Building Act 2004 sections 100, 108 and 110).

Download the RCD Safety and Security Doors Care and Maintenance Manual (PDF)

Maintenance Schedule

Maintenance Records

All inspections and maintenance must be recorded. IQP inspection records must be retained per Building Act requirements.

Common Issues to Watch For

• Access control not releasing on fire alarm (test immediately: life safety issue)
• Worn or broken door closers
• Locking points not engaging correctly
• Damaged intumescent or smoke seals (fire-rated doors)
• Weatherseal wear (external doors)
• Loose hinge screws or frame fixings
• Floor clearance issues (dragging or binding)
• Damaged or cracked vision panel glazing

Documentation & Resources

Installation Guides

https://restructcommercialdoors.co.nz/installation-guides/

Test Reports & Certifications

https://restructcommercialdoors.co.nz/technical-queries-evidence-requests/

Information Sheets

https://restructcommercialdoors.co.nz/information-sheets/

Need More Information? Contact our technical team for additional documentation, custom specifications, or project-specific support.

Warnings & Limitations

Installation Warnings

• Experienced Installation Required: Security doors must only be installed by competent personnel experienced with security door systems.
• Frame Fixings Critical: Frame and fixing design must match the security classification. Higher RC classes require heavier frames and more robust anchoring.
• Do Not Modify: Any modification to the door, frame, locking, or hardware may void the security rating and warranty.
• Access Control Integration: Door must be manufactured with correct preparation for the intended locking device. Retrofit of different lock types may compromise the security rating.

Use Limitations

• Complete Assembly Rating: Security classification applies to the complete doorset assembly as tested. Substituting any component voids the tested rating and intended door use.
• Maximum Leaf Dimensions: Each configuration has maximum tested dimensions. Exceeding these voids the security classification.
• Vision Panel Limits: Larger vision panels may reduce forced entry resistance at higher RC classes.
• Fail-Safe vs Fail-Secure: Doors on escape routes must use fail-safe locking (releases on power loss and fire alarm). Fail-secure (locks on power loss) is only appropriate where egress is not through the door.
• Accessibility: Security hardware operating force may conflict with accessibility requirements (NZS 4121:2001). Automatic operators may be required.
• Corrosive Environments: Standard finishes may not suit coastal, industrial, or high-humidity environments. Upgraded coatings may be required.
• High-Traffic Duty Cycle: For applications over 200 cycles/day, specify heavy-duty hardware rated for the expected duty cycle.

Maintenance Warnings

• Fire Alarm Interface: Must be tested at least annually. Failure to release on fire alarm is a life safety issue.
• IQP Inspections Required: Fire-rated and access-controlled doors on a means of escape are specified systems; the compliance schedule sets their inspection frequency and the owner supplies an annual building warrant of fitness with IQP certificates (Building Act 2004 sections 100, 108 and 110).

Product Bans & Use Restrictions

• No Current Product Bans: This product line is not subject to any current product bans or recalls in New Zealand.
• Not a Fire Separation Unless Fire-Rated: A security door without fire testing does not provide fire resistance.
• External Use: Not all configurations are suitable for external exposure. Specify appropriate weatherseals, drainage, and thermal breaks for external positions.

Section 26 Statement

Any future warnings or bans affecting this product will be immediately reflected on this disclosure page and noted on the BPIR Hub.

Regulatory Compliance

• Building Consent: Installation typically requires building consent. Check with your local Building Consent Authority.
• Compliance Schedule: Fire-rated and access-controlled security doors on a means of escape are specified systems (Specified Systems Regulations 2005, Schedule 1, clauses 3 and 15) requiring a building compliance schedule; the schedule sets the inspection frequency.
• Code Compliance Certificate: Security door installation must be inspected and certified for Code Compliance Certificate issuance.
• Building Warrant of Fitness: The owner supplies an annual building warrant of fitness with IQP certificates covering the previous 12 months (Building Act 2004 sections 108 and 110).

Liability Disclaimer

Restruct Commercial Doors is not liable for security failures resulting from incorrect installation, unauthorised modifications, inadequate maintenance, or use outside specified parameters. Product security rating is only valid when installed and maintained in accordance with manufacturer specifications and relevant standards.

Document Control

This disclosure page is reviewed regularly and updated when product information, testing, or compliance evidence changes. Version history available on request.