Fire & Smoke Door Systems Disclosure
Product System Details
Product Name: RCD Fire and Smoke Control Doors
Unique Product Identifiers: RCD-FDS-60, RCD-FDS-120, RCD-FDS-180, RCD-FDS-240, RCD-FDS-SM
Intended Use: Fire & smoke compartmentation in commercial, health, education and multi-residential buildings.
Fire Resistance Levels (FRL): -/60/30SM, -/120/30SM, -/180/30SM, -/240/30SM, -/-/-SM
Manufacturer Details
| Field | Content |
|---|---|
| Legal Name | Restruct Commercial Doors Ltd |
| Trading Name | Restruct Commercial Doors |
| NZBN | 9429051277055 |
| Address | 18 Waimakariri Park Drive, Kainga, Christchurch, Canterbury, New Zealand, 8083 |
| Phone | +64 21 860 326 |
| admin@restructcommercialdoors.co.nz | |
| Website | restructcommercialdoors.co.nz |
Standards & Building Code Compliance
| Standard/Code | Description | Status |
|---|---|---|
| NZS 4520:2010 | Fire door assemblies — Performance requirements | Compliant |
| AS 1905.1:2005 | Components for protection of openings in fire-resistant walls | Compliant |
| AS 1530.4:2014 | Fire resistance tests of building construction elements | Tested |
| NZBC Clause C3 | Fire affecting areas beyond the source | Compliant |
| NZBC Clause D1 | Access routes | Compliant |
| NZBC Clause B2 | Durability | Compliant |
Product Specifications
| Specification | Details |
|---|---|
| Fire Resistance Levels (FRL) | -/60/30SM, -/120/30SM, -/180/30SM, -/240/30SM, -/-/-SM (Smoke Control) |
| Door Core Construction | Fire-rated core for fire doors; solid core for smoke control doors |
| Door Skin/Facing | High-Pressure Laminate (HPL), Veneer, Metal Skin, Decorative Timber Moulding, Autex, or Paint Grade Finish |
| Frame Material | 1 Piece 1.6mm Electro Galvanized Steel, Powder Coated Finish (Steel Jambs); 30mm minimum Hardwood Timber (Timber Jambs) |
| Standard Sizes — Width | 710mm, 810mm, 860mm, 910mm, 960mm, 1020mm |
| Standard Sizes — Heights | 1980mm, 2020mm, 2100mm, 2200mm, 2400mm |
| Door Thickness | 45mm (standard fire); 42mm (standard smoke control) |
| Intumescent Seal | Perimeter strips, minimum 15mm wide, positioned on leaf (timber) or frame (steel) |
| Smoke Seals | Raven RP120/RP150/RP124; Lorient LAS1212/LAS1515; Kilargo IS1212/IS1515 |
| Vision Panel | Optional fire-rated glazing, 600mm x 100mm |
| Hardware | 304 Stainless Steel Ball Bearing Hinges; optional components per approved list |
| Maximum Clear Opening | Per fire test report (typically 2400mm height, 1200mm width) |
| Weight (Approximate) | 60-80kg depending on size and configuration |
| Installation Requirements | Must be installed by competent installer per NZS 4520:2010 and manufacturer installation guides |
| Warranty | 5 years (Internal Doors); 1 year (External Doors) on materials and workmanship (conditions apply) |
Hardware Components
Note: All hardware components must be fire-rated and installed as per the tested configuration and approved hardware list.
- Hinges: 304 Stainless Steel Ball Bearing Hinges (minimum 3 per door).
- Door Closer: Automatic door closer with adjustable closing speed.
- Latch & Lock: Fire-rated tubular latch or mortice lock.
- Handles/Lever Sets: Fire-rated lever handles (both sides).
- Intumescent Seal Strips: Perimeter strips as per tested configuration.
- Smoke Seals: Acoustic/smoke seals as per tested configuration.
- Vision Panel Glazing: Fire-rated glazing with beading (where specified).
- Kickplates: Stainless steel or powder-coated kickplates (where specified).
- Fire-Rated Fixing Screws: As per tested configuration.
- Frame Anchors: Welded for steel frames; screwed for timber frames.
Critical Warning: All hardware must be fire-rated and from the approved hardware list. Substituting any component without verification may void the fire rating and intended door use.
Installation Requirements
Experienced Installation Required
Fire and smoke control doors must be installed by competent personnel in accordance with NZS 4520:2010 Section 3 and manufacturer installation guides. We can provide installation with our experienced installation team.
Installation Standards
- Door frames properly fixed to fire-rated walls
- Clearances between door leaf and frame per NZS 4520
- Intumescent seals correctly positioned and continuous (not painted)
- All hardware installed per manufacturer specifications
- Door must close fully and latch from any open position
Available Installation Guides
- 1 Piece Standard Steel Frame on Timber Wall
- 1 Piece Concrete Steel Frame on Concrete Wall
- Timber Jamb on Timber Wall
- Steel Frame Hinge Positioning Guide
Wall Preparation
The wall opening must be properly constructed to the required FRL before door installation per NZS 4520:2010 specifications.
Quality Assurance
- Verify fire door tags mechanically fixed to leaf and frame
- Check door closes and latches correctly
- Ensure gaps within specified tolerances
- Confirm intumescent seals intact and properly positioned
- Test door closer operation per AS 1851
- Document installation with photos for building consent records
- For fire-rated doors: complete fire door installation declaration per NZS 4520:2010
Tags will NOT be issued without properly labelled photos. No exceptions.
Maintenance Requirements
In accordance with NZ Building Code (Clauses C3, D1, B2) and NZS 4520:2010. Fire doors must be inspected and maintained regularly.
Maintenance Schedule
| Inspection Item | Frequency | Requirement |
|---|---|---|
| Visual inspection — damage/obstruction | 6-Monthly | Check for damage or obstruction |
| Door closure and latch | 6-Monthly | Must function from any position |
| Door closer operation | 6-Monthly | Must meet Code Clause D1.3.4(f) |
| Hardware security | 6-Monthly | All components securely fixed |
| Door/frame clearances | 6-Monthly | Comply with NZS 4520 specs |
| Intumescent seals condition | 6-Monthly | Intact, continuous, properly positioned |
| Fire door tags | 6-Monthly | Visible on both leaf and frame |
| Exitway operation | 6-Monthly | Operable without keys for egress |
| Hold-open devices | 6-Monthly | Compliant and functioning |
| Comprehensive inspection report | 12-Monthly | Full documentation required |
Maintenance Records
All inspections and maintenance must be recorded. Records should include:
- Date of inspection
- Inspector name and qualifications
- Findings for each inspection point
- Details of any defects identified
- Corrective actions taken
- Date of next scheduled inspection
Defects Must Be Addressed Immediately
Any defects that compromise fire or smoke performance must be repaired or the door replaced immediately.
Common Issues to Watch For
- Doors held open by wedges or objects
- Damaged or missing intumescent seals
- Worn or broken door closers
- Excessive gaps between door and frame
- Damaged surfaces exposing core material
- Loose or missing hardware
- Paint or sealant blocking intumescent seals
Documentation & Resources
Installation Guides
https://restructcommercialdoors.co.nz/installation-guides/
Test Reports & Certifications
https://restructcommercialdoors.co.nz/technical-queries-evidence-requests/
Information Sheets
https://restructcommercialdoors.co.nz/information-sheets/
Need More Information? Contact our technical team for additional documentation, custom specifications, or project-specific support.
Warnings & Limitations
Critical Information — Read and understand all warnings before specifying, installing, or maintaining this product.
Installation Warnings
- Experienced Installation Required: Fire and smoke control doors must only be installed by competent personnel with knowledge of NZS 4520:2010 requirements.
- Wall Fire Rating: The wall opening must have an FRL equal to or greater than the door assembly.
- Do Not Modify: Do not cut, drill, plane, or otherwise modify the door leaf or frame unless authorised by the door manufacturer in writing. Any modification may compromise fire performance. Only fire-tested, approved hardware substitutions are permitted.
- Seal Integrity: Intumescent seals must be correctly positioned and continuous. Do not paint over intumescent seals.
- Clearances: Door-to-frame clearances must comply with NZS 4520.
Use Limitations
- Maximum Opening Size: Per fire test report. Do not install in oversized openings exceeding tested dimensions.
- Internal Use Only: Standard fire doors are designed for interior use in normal building conditions. Not suitable for high-humidity or exterior applications unless specifically rated.
- Door Closer Force: Must provide closing force within Code requirements (typically 65-90N).
- Hold-Open Devices: Fire doors must not be propped open without approved automatic release mechanisms connected to the fire alarm system.
- Complete Assembly Rating: Fire rating applies to the complete doorset assembly as tested. Substituting any component voids the tested rating and intended door use.
Maintenance Warnings
- Six-Monthly Inspections Required: Per NZ Building Code.
- Immediate Repair: Damaged doors must be repaired or replaced immediately.
- Approved Finishes Only: Only use approved paints/finishes.
- Do Not Paint Seals: Do not paint over intumescent seals.
- Seal Replacement: Replace damaged seals with manufacturer-approved replacements only.
Product Bans & Use Restrictions
- No Current Product Bans: This product line is not subject to any current product bans or recalls in New Zealand or Australia.
- External Use: Exterior applications prohibited unless specifically manufactured for external use.
Section 26 Statement
As at 2026-03-08, the RCD Fire and Smoke Control Doors product line is not subject to any warning or ban under Section 26 of the Building Act 2004.
Any future warnings or bans affecting this product will be immediately reflected on this disclosure page and noted on the BPIR Hub.
Regulatory Compliance
- Building Consent: Installation typically requires building consent.
- Code Compliance Certificate: Required upon inspection.
- Building Warrant of Fitness: Fire doors in specified systems require ongoing BWoF compliance.
Liability Disclaimer
Restruct Commercial Doors is not liable for fire performance failures resulting from incorrect installation, unauthorised modifications, inadequate maintenance, or use outside specified parameters.
Document Control
| Element | Value |
|---|---|
| Version | v2.0.0 |
| Last Updated | 2026-03-08 |
| Change Summary | Updated installation wording, consistency review across all product lines |
This disclosure page is reviewed regularly and updated when product information, testing, or compliance evidence changes. Version history available on request.